Chemie-Tech tank construction and fabrication execution

Core Capabilities

Engineering, Procurement, Fabrication and Construction Under One Delivery Structure

Chemie-Tech combines engineering, procurement, fabrication, construction, commissioning, and operating support to deliver storage terminals, refinery tankage, process infrastructure, and industrial facilities with stronger technical control from design through handover.

Delivery Lifecycle

From concept and FEED through commissioning.

Chemie-Tech coordinates six core delivery stages according to the contracted scope.

STAGE 01

Concept & FEED

Feasibility, project basis, and front-end engineering.

STAGE 02

Engineering & Design

Detailed multi-discipline engineering.

STAGE 03

Procurement

Vendor coordination, materials, and equipment.

STAGE 04

Fabrication

Shop and on-site fabrication.

STAGE 05

Construction

Civil, mechanical, piping, and E&I execution.

STAGE 06

Commissioning & Handover

Testing, pre-commissioning, and operator turnover.

Delivery Platform

One integrated platform across the full project cycle.

Chemie-Tech coordinates project delivery from engineering through handover. Capabilities cover engineering, procurement, fabrication, construction, commissioning and post-handover support according to the contracted scope.

For clients, that means fewer disconnects between design, purchasing, fabrication, field execution, and final turnover. Critical decisions stay closer to the people delivering the work.

This structure supports owners, developers, and prime contractors looking for a delivery partner that can manage engineering definition, procurement quality, fabrication readiness, site execution, and handover preparation as one coordinated responsibility.

Integrated delivery visibility

Engineering deliverables, procurement packages, fabrication readiness, construction sequencing, and turnover planning are developed with shared visibility rather than as separate silos.

Controlled fabrication capability

UAE fabrication capacity adds control over weld quality, material traceability, package readiness, inspection hold points, and shop-to-site coordination.

Handover-ready execution

Projects are planned with mechanical completion, testing, turnover documentation, and operational readiness in view, not pushed into the final weeks as close-out tasks.

Sector Relevance

Where Chemie-Tech's capability depth is most relevant.

These capabilities are strongest in the sectors where Chemie-Tech has the deepest execution history and delivery experience: storage terminals, refinery tankage, and process-linked industrial infrastructure.

Storage terminals infographic showing tank farms, terminal transfer systems, loading infrastructure, utilities, and jetty interface

Storage terminals

Tank farms, bulk liquid terminals, manifold areas, pump systems, transfer lines, loading infrastructure, firewater systems, utilities, and terminal-wide balance-of-plant scope.

Refinery tankage infographic showing large storage tanks, interconnecting piping, utilities, and refinery integration scope

Refinery tankage

Large-diameter storage tanks, interconnecting piping, pumping and transfer systems, utility tie-ins, civil and structural scope, and controlled construction interfaces inside refinery environments.

Process infrastructure infographic showing pipe racks, utility networks, package units, modular scope, and E and I integration

Process infrastructure

Process-area infrastructure, pipe racks, utility networks, package integration, modular scope, structural support systems, and industrial facilities requiring multi-discipline coordination.

Delivery Disciplines

The core disciplines behind Chemie-Tech delivery.

Each capability carries its own technical depth. The real advantage comes from how these capabilities connect across engineering, fabrication, site execution, and handover.

01 Engineering & Design

Concept, FEED, detail engineering, and design coordination.

Multi-discipline engineering across process, mechanical, piping, civil, structural, electrical, instrumentation, and safety, developed to support buildable, operable, and maintainable outcomes in terminals, tankage, and process facilities.

  • Concept studies, FEED packages, detailed engineering, and AFC issue
  • PFDs, P&IDs, tank farm layouts, plot plans, GA drawings, pipe routing, and isometrics
  • Mechanical datasheets, MTOs, requisitions, load lists, cable schedules, and cause-and-effect logic for terminals and process scope
Client Value Design is shaped to support efficient procurement, cleaner interfaces, better constructability, and smoother site execution.

02 Procurement & Logistics

Technical procurement, vendor control, and supply-chain coordination.

Procurement support spanning material requisitions, bid evaluation, vendor qualification, inspection coordination, freight planning, and delivery sequencing for mechanical, piping, structural, tankage, and package scope.

  • Technical bid review, vendor prequalification, and bid tabulation support
  • Inspection assignment, expediting, MDR control, and shipping release follow-up
  • Long-lead tracking tied to tankage, piping, package, and site installation priorities
Client Value Procurement is managed as a schedule-, quality-, and documentation-critical function, not just a buying activity.

03 Fabrication & Modularisation

Fabrication for tanks, pipework, structures, and modular packages.

Two UAE fabrication yards support tank fabrication, pipe spools, structural steel, skids, coatings, testing, and coordinated shop-to-site delivery for storage, refinery, and process-infrastructure scope.

  • API tank plate work, shell courses, roof structures, pipe fabrication, structural steel, skids, and package supports
  • WPS/PQR-controlled welding, fit-up control, NDT coordination, blasting, and painting
  • Package readiness planned around erection logic, shipment sequence, and field installation needs
Client Value More critical work can be completed in controlled conditions before site congestion, weather exposure, and execution risk increase.

04 Construction & Project Controls

Construction execution backed by schedule, cost, and interface control.

Civil, structural, mechanical, piping, E&I, lifting, permitting, reporting, progress measurement, and change control are managed through one coordinated site execution structure across terminals, tankage, and industrial infrastructure.

  • Field execution across civil, mechanical, piping, structural, tankage, pipeline tie-ins, and E&I scope
  • Look-ahead planning, progress measurement, cost control, reporting, and change management
  • Interface coordination between engineering, fabrication, vendors, subcontractors, and site teams
Client Value Construction is governed through visibility, controls, interface discipline, and sequence management rather than reactive site management alone.

05 Commissioning & Handover

Pre-commissioning, system turnover, testing, and operational readiness.

Mechanical completion, loop checks, cleaning, pressure testing, control-system verification, performance testing and handover documentation are planned as part of an organised turnover process for tanks, piping systems, utilities and process packages.

  • Mechanical completion dossiers, punch management, and system-based turnover planning
  • Loop checks, line checks, pressure testing, flushing, cleaning, and performance test support
  • Documentation, dossiers, and close-out aligned to client acceptance and operational readiness
Client Value Turnover is managed as a controlled transition into operations, not simply the end of construction.

06 Operations Support

Start-up assistance, maintenance readiness, and early-life support.

Operator familiarisation, training, troubleshooting, maintenance setup, spares planning, and reliability support help clients move from completion into stable operations.

  • Start-up support, operator familiarisation, and early troubleshooting
  • Maintenance readiness, spare-parts strategy, and basic reliability support
  • Early-life assistance where clients need a stronger operating runway after handover
Client Value Clients can carry momentum beyond handover with stronger operational support in the first phase of asset use.

Technical Workstreams

Key technical workstreams across project delivery.

These workstreams connect engineering, fabrication, project controls and system turnover across the delivery lifecycle.

Process & Mechanical

Equipment sizing support, tank systems, pump and manifold scope, piping material definition, static equipment interfaces, utility scope, and process-linked mechanical coordination.

Piping, Civil & Structural

Piping layouts, transfer lines, manifolds, isometrics, supports, structural frames, foundations, platforms, underground interfaces, and erection-linked coordination.

Electrical, Instrumentation & Control

Load lists, cable schedules, JB layouts, instrument indexes, loop definitions, control philosophy support, fire-and-gas interfaces, and field verification tied to commissioning needs.

QA, Testing & Turnover

ITPs, weld traceability, NDT coordination, hydrotest support, punch close-out, turnover dossiers, and documentation packages aligned to client acceptance.

Engineering Systems

Software and digital tools used across delivery.

These engineering, planning, coordination, and quality systems are used across Chemie-Tech projects according to client standards, project scope, and execution requirements.

Design & Engineering

PDMS / E3D, AutoCAD, AutoCAD Plant 3D, SmartPlant 3D, CADWorx, MicroStation, InTools, CAESAR II, PV Elite, STAAD.Pro, STAAD Foundation, AFT Fathom, AFT Arrow, HTRI, Aspen HYSYS, and Aspen Plus.

Project Controls & Planning

Primavera P6 and Microsoft Project for schedule development, progress tracking, and planning control.

Document & Data Management

SharePoint and WRENCH for document control, transmittals, data management, and execution records.

Visualisation & Coordination

Navisworks for 3D coordination, model review, and clash-detection support during design and execution planning.

QA/QC & Compliance

In-house weld tracking and NDE systems supporting traceability, inspection status visibility, and quality-record control.

Application by Project

Tool selection varies by client standards, project complexity, sector requirements, and the specific engineering or execution package being delivered.

Execution Model

How Chemie-Tech carries projects from engineering through handover.

The value of the platform is not just capability depth in individual functions. It is the way engineering, procurement, fabrication, construction, and turnover are connected into one controlled delivery sequence.

1

Engineering defines the build path.

Front-end definition, layouts, material take-offs, and design coordination establish the technical basis for procurement, fabrication, and site execution before work reaches the field.

2

Procurement is tied to execution priorities.

Vendor qualification, long-lead planning, inspection follow-up, and documentation flow are aligned to actual fabrication windows and installation priorities, not handled as a detached buying cycle.

3

Fabrication reduces site risk.

Tank components, pipe spools, structures, and package supports can be prepared in controlled yard conditions with stronger traceability, inspection control, and shipment sequencing before installation starts.

4

Construction is managed through controls.

Site execution is supported by look-ahead planning, reporting, cost control, interface coordination, and change management so progress remains visible and decisions remain timely.

5

Turnover is prepared before completion.

Mechanical completion, punch closure, testing, dossiers, and system-based handover planning are advanced early so the final phase moves as a controlled transition into operations.

6

Support can continue into operations.

Where required, Chemie-Tech supports start-up, operator familiarisation, maintenance readiness, and early operating performance after construction and handover are complete.

Fabrication Proof

Two UAE yards supporting fabrication, modularisation, and delivery control.

These fabrication assets strengthen quality control, schedule reliability, traceability, and shop-to-site readiness across tankage, piping, structural, and package-support work.

2 UAE Fabrication Yards
32k Total Plot Area
4,000 MT/mo Plate & Structure Capacity
19k+ ID/mo Pipe Fabrication Capacity

Hamriyah Free Zone, Sharjah

Primary fabrication base supporting higher-volume tankage, structures, pipe fabrication, and controlled shop testing for large storage and refinery-linked scope.

Total plot area~20,000 m2
Covered workshop area~8,025 m2
Plate / structural capacity~4,000 MT/month
Pipe fabrication capacity~15,000 inch-dia/month
Plate rollingUp to 55 x 3,000 mm

Ras Al Khaimah, UAE

Secondary fabrication base supporting structural work, pipe spools, coatings, and flexible throughput for selected industrial and process packages.

Total plot area~12,000 m2
Covered workshop area~3,350 m2
Structural fabrication~150 MT/month
Pipe fabrication~4,500 inch-dia/month
FacilitiesBlasting, painting, QA bays
Typical focusStructural and pipe spool work

Material traceability

Controlled fabrication environments improve traceability from raw material receipt through cutting, welding, inspection, coating, and dispatch.

Inspection readiness

Shop-based work allows hold points, witness points, dimensional control, and NDT coordination to be managed with greater consistency than field-heavy execution alone.

Installation sequence control

Packages can be prepared, marked, released, and shipped in a sequence that supports erection logic and reduces disruption once work reaches site.

Capability Proof

Why clients engage Chemie-Tech on delivery capability.

Capabilities matter when they translate into execution confidence, stronger delivery control, and cleaner project interfaces.

Certified quality systems

ISO 9001, ISO 14001, ISO 45001, API Q1, and API 650 Monogram-backed systems reinforce quality discipline, documentation rigour, and fabrication credibility.

International project exposure

Chemie-Tech has delivered across multiple regions and demanding operating environments where schedule discipline, interface control, and field governance are critical.

Delivery through handover

Projects are planned with testing, turnover, and operating readiness in view rather than leaving those requirements to the final weeks of execution.

Documentation control

Drawings, vendor data, inspection records, test packs, and turnover dossiers are treated as execution-critical deliverables, not only final paperwork.

Interface management

The delivery structure is designed to reduce gaps between engineering, procurement, fabrication yards, vendors, subcontractors, and site execution teams.

Standards-led execution

Execution is anchored in recognised codes, documented procedures, inspection planning, and acceptance criteria that support technically credible delivery.

Standards & Codes

Standards and codes across storage, process, safety, and quality systems.

Storage, pressure, and piping

API 650 API 620 API 653 API 2000 ASME Sec VIII ASME B31.3 ASME B31.4 ASME B31.8

Fire, electrical, and instrumentation

NFPA 11 NFPA 13 NFPA 16 NFPA 30 IEC 60079 IEC 61508 IEC 61511 IEEE 519

Civil, structural, and coatings

ACI 318 AISC Eurocode EN 199x AWS D1.1 ISO 12944 ASNT Level II RT / UT / PAUT / MPI / DPI

Management systems

ISO 9001:2015 ISO 14001:2015 ISO 45001:2018 API Q1 API 650 Monogram

Discuss Delivery Capability

Review capability fit for your project scope.

For technical prequalification, capability review, or project-specific delivery planning, connect directly with the Chemie-Tech team.